Description
The Xodus FDS™ Intercooler System is a high-performance cooling upgrade engineered for Ford F-150 and Ford Raptor EcoBoost applications. Designed to support everything from stock vehicles to high-horsepower builds producing up to 950 horsepower, this intercooler delivers improved thermal efficiency, reduced intake air temperatures, and consistent performance under demanding driving conditions.
At the heart of the system is a massive aluminum bar-and-plate core measuring 5" x 20" x 9.5", providing an impressive 950 cubic inches of core volume. This large-capacity design maximizes heat dissipation and charge-air cooling, helping maintain power and performance even during repeated acceleration, towing, off-road use, or high-boost operation.
The Xodus FDS™ (Flow Distribution System) airflow technology is specifically engineered to optimize airflow distribution throughout the intercooler core. By improving airflow management, the system enhances cooling efficiency and promotes more consistent charge-air temperatures across the entire core surface.
Testing has demonstrated intake air temperatures up to 15% lower than factory cooling systems, helping reduce heat soak and maintain engine performance during extended driving sessions.
The intercooler features precision-cast and CNC-machined aluminum end tanks that are fully TIG welded for exceptional strength and durability. These robust end tanks improve airflow transition while ensuring long-term reliability under elevated boost pressures.
Grip-Lock inlet and outlet connections provide secure attachment points that help maintain boost integrity, even in high-performance applications. The core is protected by a durable black finish that enhances corrosion resistance while delivering a clean, aggressive appearance behind the grille.
To further improve long-term performance, the intercooler incorporates dual integrated condensation drains that help manage moisture accumulation within the charge-air system.
Whether your vehicle is a daily-driven EcoBoost truck, a dedicated off-road Raptor, or a high-horsepower performance build, the Xodus FDS™ Intercooler System delivers the cooling capacity and reliability needed to support increased power and consistent operation.
Key Features:
- Massive 950 cubic inch intercooler core
- Aluminum bar-and-plate construction
- Core dimensions: 5" x 20" x 9.5"
- Supports applications from stock power levels up to 950 HP
- Xodus FDS™ Flow Distribution System airflow technology
- Up to 15% lower intake air temperatures
- Cast and CNC-machined aluminum end tanks
- Fully TIG-welded construction
- Grip-Lock inlet and outlet connections
- Durable high-strength black core coating
- Dual integrated condensation drains
- Improved resistance to heat soak
- Optimized airflow distribution across the core
- Direct-fit design for EcoBoost applications
- Ideal for towing, performance, off-road, and high-boost use
Performance Benefits:
The Xodus FDS™ Intercooler System helps lower intake air temperatures, improve thermal efficiency, and reduce heat soak compared to factory intercoolers. Cooler charge-air temperatures allow the engine to maintain more consistent performance, particularly during high-load situations such as towing, spirited driving, racing, and off-road operation.
Its large-capacity core and advanced airflow management technology provide the cooling performance necessary to support both stock and heavily modified EcoBoost engines.
Construction & Durability:
Built from premium aluminum materials, the intercooler combines a large bar-and-plate core with precision-machined end tanks and TIG-welded assembly. The durable black coating protects against corrosion and road debris while maintaining a clean appearance. Integrated condensation drains help ensure reliable operation across varying climates and driving conditions.
Vehicle Fitment:
Ford F-150 Raptor
- 2017–2020 – 2nd Generation – 3.5L EcoBoost
- 2021–2026 – 3rd Generation – 3.5L EcoBoost
Ford F-150
- 2015–2020 – 13th Generation – 3.5L EcoBoost
- 2015–2020 – 13th Generation – 2.7L EcoBoost
- 2021–2026 – 14th Generation – 3.5L EcoBoost
- 2021–2026 – 14th Generation – 2.7L EcoBoost
Installation:
The Xodus FDS™ Intercooler System is engineered as a direct-fit replacement for compatible Ford EcoBoost platforms. Precision manufacturing ensures proper fitment while minimizing installation complexity, making it an ideal upgrade for both stock and performance-oriented vehicles.
